Propositions de thèse de doctorat / PhD thesis offer
Propositions de thèse de doctorat / PhD thesis offer
EDF is currently investigating the capabilities of
emerging additive layer manufacturing technologies such as WAAM (wire +
arc additive manufacturing). This novel manufacturing process leverages
existing welding technologies, whilst promising to allow engineers to
build or repair large engineering components in a flexible and reliable
manner. As of today, this process is not mature enough to be used for
industrial production. This project focusses on establishing a robust
numerical pipeline between numerical simulation of WAAM processes on the
one hand, and data-rich lab experiments on the other hand. This
pipeline will help researchers advance current understanding and control
capabilities of this emerging class of additive manufacturing
processes.
One of the major difficulties limiting the capabilities of today’s numerical simulators is the multiscale and multiphysics nature of additive manufacturing processes, and WAAM in particular. Predicting how the shape of manufactured parts deviates from nominal geometries proves incredibly challenging, as fine-scale couplings between electromagnetics, thermodynamics, fluid and solid mechanics need to be resolved over large spatial domains and long periods of time. To make simulations possible, it is usually proposed to adopt a simplified, thermo-mechanical macroscopic point of view. However, in order to take unrepresented physics into account, model inputs (heat source models, material deposition models, ...) need to be reliably inferred from appropriately generated experimental data.
The
project aims to establish a cutting-edge two-ways
experiment-to-simulation pipeline to improve and automatise this
inference process. Today’s labs are equipped with high-resolution
scanners that may be used to acquire the full geometry of built objects.
In turn, we wish to calibrate EDF’s thermo- mechanical model so that
the predicted shape deviation from CAD matches that observed in the
real-world. It will then be possible to virtually predict the shape
deviation from ACD for a new process or component, without manufacturing
it physically, thereby paving the way towards virtual design and
optimisation of ALM operations.
The technical outlines of the project are as follows.
The
work will be hosted by Mines ParisTech (Centres des Matériaux,
http://www.mat.mines- paristech.fr/Research/Scientific-clusters/SIMS/ ),
and in partnership with EDF Chatou. The duration of the stage is 6
months minimum, up to 9 months (expected start: winter/spring 2021). The
candidate may take part in designing new sets of experiments as part of
the project. The work is sponsored by the Additive Factory Hub (AFH), a
group of high-tech industries teaming up to advance the
state-of-the-art in metal additive layer manufacturing through shared
research. The candidate is expected to take an active part in the
dissemination of the results in the AFH network.
https://www.additivefactoryhub.com/.
Requirements:
Application and additional enquires:
Send CV and statement of motivation to Pierre Kerfriden, Mines ParisTech pierre.kerfriden@mines-paristech.fr
CC: Sami Hilal, EDF Chatou, sami.hilal@edf.fr
, Djamel Missoum-Benziane, djamel.missoum-benziane@mines-paristech.fr